A Guide to Tolerances and Fits in Online CNC Machining

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In the world of online CNC machining, precision is not just a goal—it’s a promise. For engineers and procurement specialists sourcing parts digitally, understanding tolerances and fits is crucial to ensuring functionality, reliability, and seamless assembly. This guide demystifies these critical concepts to help you specify parts with confidence.


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Understanding Tolerances
A tolerance defines the permissible limit of variation in a physical dimension. It answers the question: "How precise does this part need to be?" In CNC machining, we express tolerances as a ± value (e.g., ±0.1 mm). Standard machining tolerances are typically around ±0.125 mm, while tighter tolerances, such as ±0.025 mm or less, are achievable for critical features. Specifying unnecessarily tight tolerances can increase cost and lead time. The key is to apply critical tolerances only where they are functionally necessary, such as on bore diameters or mating surfaces.

The Fundamentals of Fits
A fit describes how a shaft and a hole mate together, determined by the intentional difference in their sizes before assembly. There are three primary categories:
Clearance Fit: The shaft is always smaller than the hole, allowing free movement or rotation. Ideal for bearings and pivots.
Interference Fit: The shaft is larger than the hole, requiring force for assembly and creating a permanent, rigid connection. Used for securing bearings in housings.

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Transition Fit: A middle ground where the mating may result in either a slight clearance or a slight interference. This provides accurate location with easy assembly.

Why This Matters for Your Project
For your business, mastering these specifications translates directly into better outcomes and growth. Clearly defined tolerances and fits in your RFQ prevent costly revisions, delays, and assembly failures. They enable our advanced CNC systems to produce parts that integrate perfectly into your final product, whether it's a prototype or a highvolume assembly. By partnering with a knowledgeable manufacturer, you leverage expert guidance to optimize designs for manufacturability—balancing precision, performance, and costefficiency.



Ultimately, a deep understanding of tolerances and fits empowers you to make informed decisions. It transforms the online machining process from a simple transaction into a collaborative engineering partnership, ensuring you receive components that are not just made, but engineered for success.